Fluid Bed Dryers

 

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Fluid bed dryers

Granular, non-sticky materials can be fluidized with relative ease.  Our sugar dryers are typical.  We have done dryers ranging from 2 tons per hour to 40 tons per hour.

To our engineers credit, they have handled difficult materials with innovative methods.  For Latex, a combination of drying to remove residual moisture followed by hot air vulcanization was suggested.  This was executed in a circular batch type dryer.  

For a medicinal herbs installation, trials showed that a high initial temperature is required for deactivation of enzymes, followed by a gentler drying to retain the core ingredients.  The problem was tackled by using a thermic fluid heat source and a PLC control for the batch dryer, regulating the temperature progressively.

Our Halquinol dryer has been a notable success.  Earlier installations by third parties failed due to the unique nature of the material - It is very sticky at high moistures (which can reach 45%), and sublimes when heated above 65oC.  Our engineers worked out a process where dry material was blended with the wet product, reducing the moisture to 30%, then dried after granulation.

 More photographs and list of installations, check here.
Other dryers

Not all materials can be adapted to fluid bed drying.  Materials like Di-Calcium Phosphate have a high degree of stickiness at all moisture ranges.  They are better handled with a spin flash dryer.

For low capacities, a tunnel dryer improves on tray dryer installations by ensuring a counter-current flow of drying air.  We have modified and used the trolleys of existing tray dryer installations for successful tunnel dryer conversions.

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